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Tips for Setting Laser Hardening Conditions

Tips for Setting Laser Hardening Conditions

Introducing differences based on the state of work! Explaining tips for setting conditions for laser hardening!

This document is a technical report that discusses tips for setting laser hardening conditions. Typical parameters for laser hardening include laser output, travel speed, spot diameter, and irradiation angle. It explains how variations in each of these parameters affect the quality of heat treatment. Additionally, it notes that factors influencing heat treatment quality are not limited to the equipment and laser side, but also include the surface condition of the workpiece and its thickness. By understanding these fundamental aspects, insights into setting laser hardening conditions can be gained. We encourage you to read it. [Contents] ■ Introduction ■ Relationship between laser parameters and heat treatment quality ■ Differences based on the condition of the workpiece ■ Conclusion *For more details, please refer to the PDF document or feel free to contact us.

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Laser Hardening Case Studies Vol. 01-10

Laser Hardening Case Studies Vol. 01-10

A collection of laser hardening case studies addressing various projects with top-class domestic facilities.

We will introduce examples of laser hardening that prevents distortion and cracking, making it possible to harden precision parts and complex-shaped components. 【Example Lineup】 ■ M1 Gear One Tooth One Shot Laser Hardening ■ Eyebrow Type Piston A Laser Hardening ■ Fan-Shaped Plate Laser Hardening ■ 100mm Width Laser Hardening ■ M1.5 Small Gear Tooth Surface Movement Laser Hardening ■ High-Frequency Hardened Shaft Key Groove Bottom Surface Laser Hardening ■ Roller Sliding Surface Laser Hardening ■ Small Punching Die Laser Hardening ■ Thin-Walled Roller Laser Hardening ■ Scroll Cam Laser Hardening

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Eyebrow-shaped piston A laser hardening case study

Eyebrow-shaped piston A laser hardening case study

There is a secret method for laser hardening in the R section!

【Conventional Issues】 - Coils are required for both the R part and the flat part, resulting in unnecessary time and costs. - Distortion after heat treatment leads to longer processing times even in post-processing. 【Benefits of Laser Hardening】 - No coils are needed for hardening, allowing for simultaneous reduction in lead time and costs. - Low-distortion hardening enables a reduction in post-processing steps. 【Specifications】 Dimensions: L1007×W310×T157 Material: S35C Depth: 0.5–1.0mm Hardness: HRC40 or higher

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M1.5 Small Gear Surface Movement Laser Hardening Case Study

M1.5 Small Gear Surface Movement Laser Hardening Case Study

Minimize distortion and maintain precision with localized laser hardening!

【Conventional Concerns】 There is a worry about distortion when wanting to case-harden the gear (finished product) from the catalog. There is also a concern that high-frequency hardening may result in the tooth's precision falling outside of JIS standards. 【Advantages of Laser Hardening】 Since only the tooth surface is locally hardened, it can minimize distortion after heat treatment. The precision of the teeth after heat treatment can also be kept within JIS standards. 【Specifications】 Material: S45C Depth: 0.3–0.5mm Hardness: HRC50–60

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Differences in laser hardening properties due to material variations.

Differences in laser hardening properties due to material variations.

This is an experiment on "hardness" and "depth" based on material!

[Experimental Method] In a laser hardening process with a width of 100mm, we investigated the differences that appear when S50C and SCM440 are hardened under the same conditions. Laser hardening was performed on a workpiece measuring 250mm × 150mm × 20mm under the same conditions, and after cutting the central part, the depth of the hardened layer was examined.

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Ring gear laser hardening case study

Ring gear laser hardening case study

Laser hardening can achieve low cost and shortened construction time with reduced distortion!

【Conventional Issues】 With conventional high-frequency hardening, while the heat treatment cost is reduced, the thermal impact becomes significant, causing distortion in the inner diameter, which necessitates secondary processing (finishing). 【Advantages of Laser Hardening】 With laser hardening, the heat treatment cost has become “one-shot hardening < laser hardening,” and since secondary processing of the inner diameter can be reduced, the overall cost is lower and the project timeline is shortened with laser hardening. 【Specifications】 Dimensions: φ596×22W×M4×147T Material: S45C Depth: 0.5mm Hardness: HRC57 or higher

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Case of laser hardening of keyway for small-diameter ball screws.

Case of laser hardening of keyway for small-diameter ball screws.

Ideal hardening that only hardens the key groove area with laser hardening!

【Conventional Issues】 In conventional heat treatment methods, there was no means to locally harden a small-diameter (φ8) and thin-walled key groove without affecting the threaded section. *If the threaded section is hardened, there is a high risk of cracking. 【Benefits of Laser Hardening】 Laser hardening achieves ideal hardening by minimizing thermal impact on other areas and hardening only the key groove section. (Moving hardening) 【Specifications】 Material: SCM445 Depth: 0.5mm UP Hardness: HRC60

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Case study of laser hardening on knurled surfaces.

Case study of laser hardening on knurled surfaces.

You can perform laser hardening on jagged surfaces too!

【Conventional Issues】 I wanted to harden only the tip of the knurl, but with high-frequency hardening, the entire surface becomes hardened, causing overall distortion. Additionally, due to processing considerations, areas with thinner wall thickness are at risk of melting due to edge effects. 【Advantages of Laser Hardening】 By hardening only the tip that comes into contact with the counterpart, distortion caused by heat treatment was minimized. Furthermore, with laser hardening, distortion correction hardening can be performed on the backside, further reducing distortion. 【Specifications】 Material: S45C Hardness: HRC 55-57 Depth: 0.5-0.8 mm

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Case study of laser hardening of convex end surfaces.

Case study of laser hardening of convex end surfaces.

We will harden only the small protrusions with laser hardening!

【Conventional Issues】 With high-frequency hardening, it is difficult to harden only the edge surface of the protruding part without affecting other areas with heat. The heat influence on other parts can lead to distortion, making post-processing likely necessary. 【Advantages of Laser Hardening】 With laser hardening, it is possible to precisely target and harden only the edge surface of the protruding part. Since there was almost no heat influence on unnecessary areas, there were no issues with distortion after heat treatment. 【Specifications】 Material: S45C Hardness: HRC 45 or higher Depth: 0.7mm

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Laser Hardening Case Collection <Presented as a set of 4>

Laser Hardening Case Collection <Presented as a set of 4>

Equipped with comprehensive facilities, capable of handling a wide variety of projects. Numerous examples of problem-solving are showcased.

Currently, we are presenting a collection of four volumes titled "Laser Hardening Case Studies," created based on examples of problem-solving we have handled so far. Our company utilizes extensive know-how and equipment related to laser hardening to support solutions for issues concerning heat treatment, such as distortion and cracking. We are equipped to handle various projects, including hardening of precision parts and complex-shaped components, covering everything from small-batch production to mass production and prototype development. 【Contents of the Case Studies (10 cases included in each volume)】 ■ Vol.01–10: M1 gear single tooth laser hardening, eyebrow piston A laser hardening, etc. ■ Vol.11–20: Complex-shaped block laser hardening, rotating shaft laser hardening, etc. ■ Vol.21–30: Ring V-groove laser hardening, cutter cam laser hardening, etc. ■ Vol.31–40: Chuck raw jaw laser hardening, large taper roll laser hardening, etc. *You can view detailed content immediately via "PDF Download." Please feel free to contact us with any inquiries regarding our technologies.

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Case study of laser hardening of rail with small diameter holes.

Case study of laser hardening of rail with small diameter holes.

Avoid the risk of cracking during grilling in thin meat sections with laser hardening!

【Conventional Issues】 In high-frequency hardening, there is a high risk of cracking in the areas directly beneath the hardened surface (thin sections). Additionally, the thin sections may become overly hardened, increasing the likelihood of cracks during distortion correction. 【Advantages of Laser Hardening】 With laser hardening, it is possible to achieve a hardening depth of 0.6mm, which allows for the avoidance of cracking risks even in thin sections. Furthermore, since the hole areas do not become overly hardened, distortion correction becomes easier. 【Specifications】 Dimensions: 32w × 318L × 9t Material: S45C Hardness: HRC58 Depth: 0.6mm

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Case study of thin-walled hollow bolt spiral laser hardening

Case study of thin-walled hollow bolt spiral laser hardening

Do you know about the laser hardening method called "spiral hardening"?

【Conventional Issues】 Due to the thin thickness of approximately 6mm in the hardening area, there are concerns about deformation after heat treatment with high-frequency hardening. Additionally, the threaded section at the tip of the shaft should not be hardened, but hardening is desired up to the vicinity of the threaded area. 【Benefits of Laser Hardening】 By performing hardening in a spiral pattern, it is possible to disperse the stresses caused by hardening and reduce deformation after heat treatment. Furthermore, the hardened areas bulge a few micrometers above the work surface, exhibiting effects similar to full hardening in terms of wear resistance due to surface contact. 【Specifications】 Material: SCM435 Hardness: HRC50 Depth: 0.4mm

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Large Tapered Roll Laser Hardening Case Study

Large Tapered Roll Laser Hardening Case Study

Solve the weaknesses of high-frequency hardening with laser hardening!

【Conventional Issues】 In high-frequency hardening, the difference between the maximum and minimum diameters of the tapered section is large, resulting in a variation in the distance from the coil to the workpiece, making it difficult to heat and cool evenly. This leads to variability in hardness and hardening depth. 【Advantages of Laser Hardening】 In laser hardening, a constant focal distance is maintained through robot teaching, allowing for uniform heating of the heated area. Additionally, since laser hardening does not require cooling water (self-cooling), the hardness and hardening depth can be kept consistent. 【Specifications】 Dimensions: Φ235×L2151 Material: SCM440 Hardness: HRC60 Depth: 0.7mm

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Case study of small holder laser hardening

Case study of small holder laser hardening

If it's laser hardening, we can accommodate short delivery times without "coils"!

【Conventional Issues】 I want to partially harden the R surface of the holder. Additionally, I would like the processing to be done in the shortest possible time. However, due to the need for coils in high-frequency hardening, it is difficult to accommodate short lead times, and there is a risk of cracking near the holes. 【Advantages of Laser Hardening】 With laser hardening, there is no need to manufacture coils, allowing processing to begin immediately after the workpiece arrives. Furthermore, because the hardened layer is shallow, hardening can be performed without the risk of cracking in thin sections or near holes. 【Specifications】 Dimensions: L60×H30×T18 Material: S45C Hardness: HRC58 Depth: 0.5mm

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M2 Rack Gear Laser Hardening Case Study

M2 Rack Gear Laser Hardening Case Study

Easily distorted gears are solved with laser hardening!

【Conventional Issues】 When hardening is performed using high-frequency hardening, it is not possible to harden just one tooth, and the base of the tooth becomes hardened. As a result, cracks occur at the hardened base of the tooth during distortion correction. 【Benefits of Laser Hardening】 With laser hardening, it is possible to target only the surface of the tooth for hardening, which can reduce distortion after heat treatment. Additionally, since the base of the tooth does not harden, cracks at the base can be avoided during distortion correction. 【Specifications】 Dimensions: L1330×H13×T114 Material: SCM440 Hardness: HRC60 Depth: 0.3mm

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